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Machine data acquisition (MDA) in SAP goes beyond traditional production data acquisition (PDA): while PDA mainly records order and personnel feedback, MDA directly records machine and plant data in real time – such as runtimes, downtimes, faults or quantities produced. This makes the actual situation on the store floor transparent and provides a precise picture of the actual machine and system performance. This database enables improved control, monitoring and optimization of your production processes.

Together with open and standardized communication technologies such as OPC UA or MQTT, data from machines from a wide range of manufacturers and of different ages can be processed by our modern MDE solution as part of the top MES (Manufacturing Execution System) can be easily collected, processed and seamlessly integrated into SAP.

Vertical integration links the recorded machine data directly with the planning and order data in SAP ERP or SAP S/4HANA.

This allows target and actual values to be compared at order level, key figures such as OEE to be calculated and optimization potential to be made visible. Our solution goes far beyond the classic MDC and can feed relevant machine data to the QM processes or maintenance, for example, or conversely transfer specifications from the SAP order data to the machine control system. Machine data collection (MDC) in SAP replaces error-prone manual data collection and ensures fast, reliable and consistent data.

Advantages of the MDE

  • Real-time transparency of machine statuses & production processes
  • Automatic, error-free recording of machine and process data without manual input
  • Direct integration in SAP ERP / S/4HANA for consistent, centralized data management
  • Vertical integration for bidirectional use and process control
  • Sound decision-making basis for process optimization and increased efficiency
  • Fast connection via standardized, manufacturer-independent machine communication standards

Standard functionalities

  • Automatic recording of running times, downtimes, faults and quantities
  • Linking the recorded data with SAP orders and SAP processes
  • Bidirectional communication between MES and automation level (vertical integration)
  • Online posting of data in the SAP system
  • Presentation of data via dashboards, reports and key figures
  • Calculation of key performance indicators such as OEE
Production data acquisition (PDA)
Survey of the current situation on the store floor for improved productivity
Overall Equipment Effectiveness (OEE)
Key performance indicator for evaluating system performance and efficiency
Business Intelligence (BI)
Individual dashboards and evaluations for more informed decisions

Test our solution without obligation

Proof of concept

Would you like to know whether top MES is suitable for your production?

Then test it without obligation and with little effort as part of a test installation in your SAP system with your own data and processes.

The MDC records machine and system data in real time, such as running times, downtimes, faults or quantities produced. It goes beyond classic PDC and provides a precise database for controlling, monitoring and optimizing production processes.

While the PDC primarily records order and personnel feedback, the MDC collects machine data directly in real time and enables vertical integration, i.e. bidirectional exchange between the machine and SAP system.

MDE offers real-time transparency, automatic and error-free data acquisition, integrated evaluations, a sound basis for decision-making and optimization potential through key figures such as OEE.

Vertical integration links machine data directly with planning and order data in SAP ERP or S/4HANA. This allows target and actual data to be compared at order level, key figures to be calculated and process optimizations to be implemented.

Make your processes future-proof

Ready for digital processes?

Take your business processes to a new level: with our solutions, you can modernize your SAP system landscape, optimize processes across all areas and create a stable foundation for future growth. From production and purchasing to service and personnel – top flow supports you in making your processes transparent, efficient and sustainable.